TIPS & TRICKS: THE BLANKET: KEY TO GOOD OFFSET PRINTING
The blanket is a real all-rounder in offset printing. It transfers text and graphic elements exactly from the printing plate to printing stock, which is an incredibly demanding task when you take a closer look at what all that involves.
The blanket must be able to take on colour as well as it
dispenses it. It also has to distribute dampening solution evenly, and
irregularities in thickness in the printing stock have to be evened out. The
blanket also has to serve as a kind of "damping system." Specific
material characteristics determine how well the printed material releases from
the blanket (quick release effect), how high quality the replication is in terms
of colour and tone, and how strongly the printed image is affected by
mechanical strain.
Blankets are made up of multiple layers, and the company
subjected these blankets to extensive testing. These tests focused on surface
properties (for example roughness, chemical composition) as well as
"damping qualities" (compressibility). In this way, customers can be
sure that most blankets provide the best print quality and run stability.
Specific material characteristics are decisive in how well the printed material
releases from the blanket (quick-release effect) and how strongly the printed
image is affected by mechanical strain.
To make sure the blankets perform well, you should store them
in their original packaging and upright. The blankets should not be stored for longer
than 24 months, since the material can harden and become brittle otherwise. It
is advisable to clean the blankets with water before using them for the first
time and then later only use approved washing agents in order not to damage the
material properties.
If irregularities appear in the printed image, it may be due
to the wrong processing or packing. For example, if a run size is too large on
plate cylinders or blanket cylinders, slurring or ghosts may result. A good
packing height for blanket cylinders is about 0.002 inches (0.05 millimetres)
above the bearer ring. It is also advisable to affix blankets exactly using
torque wrenches.
When you print a full-surface image without a water wash, you
get the clearest results. Excessive dot gain is a sign of flawed processing or
packing height as well as too much pressure. Register problems can also result
from interactions between blanket, ink and printing stock. Printing blankets
with good quick-release effects minimize the adhesive strength and thus the
negative effects on the register.
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a printing press, Ryobi Offset 2800 series is a very good choice with an
excellent price that will fulfill your business needs. This press has all the
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